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pre-made bagging solutions
pre-made bagging machine solutions

Bulk Fill & Top Up Pre-made Bagging Machine Solutions

This incorporates the BP400 with auger driven bulk-fill and top-up systems, electronic programming, trend control, and weight control. This machine has been designed for maximum speed throughput, balanced with weight accuracy.

Output speeds vary depending upon product, weight, etc., but typically a mid-range speed would be in the order of 22 bags per minute on a fill weight of 1.5Kg of for example flour. The accuracy in this case would be 0.25%.

The control system monitors the bulk and top-up filling stations and dynamically adjusts dosing parameters to optimise line speed, whilst ensuring that bulk feed is maintained within acceptable range.

Bulk Fill & Top Up Information
NEW MACHINE LAUNCH

‘EasiFill’ EF-III/PB Gravimetric Siamese Auger filler

Featuring direct drive servo system for use in automatic bag / box presentation machines

The design shown is for use with a Vertical form Fill & seal machine where accurate weighing of portions is required to maintain productivity and remove the requirement of Re-Work. Each discharge is dynamically weighed during filling to ensure exact weight, and discharged alternatively from two filling points, into a collection tube with timing flap. This timing flap reduces the possibility of dust in the sealing area & enables good speed with accuracy on difficult to handle products such as food & Bakery ingredients.

As each portion is weighed, statistical data can be sent via an Ethernet connection to a networked PC or server reference & traceability. Data includes production speed, throughput KG, Batch Size, Standard Deviation, Average weight, min & max weight, no of discharges & CP (Control process data CP CPk+ CPk-). A high resolution colour touch screen continually shows the status of the machine, the weights of each discharged portion and current batch & shift filling statistics.

Recipe recall & bulk product feed set up can also be stored to a Bar code and subsequently selected using bar code reader. This ensures machine set-up integrity without the worry of human error.

The equipment displayed is capable of, but not limited to:-

Making weighed portions from 500 gram to 5000 gram.
Portions above 2500 gram based on double discharge, i.e. both weigh-pans.

- Capacities guaranteed to be:

  • 25-30 portions/minute at 500 – 1500 gram
  • 20-25 portions/minute at 1501 – 2000 gram
  • 15-20 portions/minute at 2001 – 2500 gram
  • 10-12 portions/minute at 2501 – 5000 gram

- Accuracies:

  • 500 to 1500 gram -10 / +10 gram
  • 1501 to 2000 gram -10 / +15 gram
  • 2001 to 2500 gram -15 / +20 gram
  • 2501 to 5000 grams -15 / +20 grams

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Webb Automation Contact Details

Address:

G Webb Automation Ltd
Link Industrial Estate
Howsell Road
Malvern
Worcestershire
WR14 1TF

Tel:
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:
++44 (0) 1684 892929
++44 (0) 1684 892880
General Enquiry:
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sales@webbautomation.co.uk
sundry-sales@webbautomation.co.uk
service@webbautomation.co.uk
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pre-made bagging solutions