For applications requiring gravimetric filling accuracy at a medium speed, a programme forward system provides an excellent solution. Line speeds between 20 - 40 containers per minute can be achieved, depending upon the volume & type of product to be discharged and the container to be filled.
These systems can be fitted with two or
three filling heads. The first filler (first two fillers in the case
of a three head system) discharge on a volumetric basis to form approximately
70 - 80% of the overall fill, the container is then transferred into
an integral weigh station that constantly monitors the product bulk
density and adjusts the bulk fillers accordingly, as well as calculating
the required discharge for the top-up fill on an individual basis.
The container then transfers beneath the top-up filler and receives
the calculated discharge. Finally the container is transferred to
the integral check-weigh station that monitors & dynamically corrects
any density variations from the top-up filler, and verifies that the
total fill is within the pre-set tolerances. Should any out of tolerance
fills be detected, these can be rejected at the next index station
or tracked to a pre-determined reject station.
An optional container tare weigh
station can be fitted at conveyor in-feed for tracking actual container
weight, should varying container weight be a problem. This would
usually be the case of containers such as glass jars for example.
Optional vibration stations can be included
at fill points & if necessary at subsequent stations to aid
product settling within containers. Statistical
reports on filling performance can be generated by connecting optional
printer to the data connector included as a standard feature on
all lines. In common with other in-line
systems, a touch screen operator panel provides line control &
parameter settings.