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digifill df-1 machine, powder filling auger machine

Digifill DF-1 Control

GWA "DigiFill" range of auger fillers come standard with a simple to use digital control pod, incorporating LED display for pre-set & actual dose length. This is the control of choice for most DigiFill installations, featuring ease of use and is an extremely cost effective solution.

An optional 'State of the Art' touch screen is also available for installations where the enhanced features & functionality such as check-weigher feed-back are required. These screens provide graphic representation of machine status and provide full statistics & diagnostic monitoring. These screens are also multi-lingual, allowing instant switching between languages. Extensive recipe handling is included, with a capacity for 1024 of recipes stored on a compact flash card.

All panels include serial port for printer option and an Ethernet port for network connection. Software is available for monitoring operator screens in real time via network connection (VNC Viewer), and optional PC based statistics software such as GWA "FillerNet" or a bespoke software solution can be provided.


NEW MACHINE LAUNCH

‘EasiFill’ EF-III/PB Gravimetric Siamese Auger filler

Featuring direct drive servo system for use in automatic bag / box presentation machines

The design shown is for use with a Vertical form Fill & seal machine where accurate weighing of portions is required to maintain productivity and remove the requirement of Re-Work. Each discharge is dynamically weighed during filling to ensure exact weight, and discharged alternatively from two filling points, into a collection tube with timing flap. This timing flap reduces the possibility of dust in the sealing area & enables good speed with accuracy on difficult to handle products such as food & Bakery ingredients.

As each portion is weighed, statistical data can be sent via an Ethernet connection to a networked PC or server reference & traceability. Data includes production speed, throughput KG, Batch Size, Standard Deviation, Average weight, min & max weight, no of discharges & CP (Control process data CP CPk+ CPk-). A high resolution colour touch screen continually shows the status of the machine, the weights of each discharged portion and current batch & shift filling statistics.

Recipe recall & bulk product feed set up can also be stored to a Bar code and subsequently selected using bar code reader. This ensures machine set-up integrity without the worry of human error.

The equipment displayed is capable of, but not limited to:-

Making weighed portions from 500 gram to 5000 gram.
Portions above 2500 gram based on double discharge, i.e. both weigh-pans.

- Capacities guaranteed to be:

  • 25-30 portions/minute at 500 – 1500 gram
  • 20-25 portions/minute at 1501 – 2000 gram
  • 15-20 portions/minute at 2001 – 2500 gram
  • 10-12 portions/minute at 2501 – 5000 gram

- Accuracies:

  • 500 to 1500 gram -10 / +10 gram
  • 1501 to 2000 gram -10 / +15 gram
  • 2001 to 2500 gram -15 / +20 gram
  • 2501 to 5000 grams -15 / +20 grams

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Webb Automation Contact Details

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G Webb Automation Ltd
Link Industrial Estate
Howsell Road
Malvern
Worcestershire
WR14 1TF

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++44 (0) 1684 892929
++44 (0) 1684 892880
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sales@webbautomation.co.uk
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service@webbautomation.co.uk
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