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easifill ef-III machine, powder filling auger machine

EasiFill EF-III

The EF-III 'EasiFill' range of auger filling machines brings to the user all the advantages of the latest direct drive filling technology providing servo drive flexibility for applications where outright servo drive performance is not required.

The lack of clutches, brakes, belts and chains eliminates expendable items, and thus reduces maintenance to an absolute minimum. This can dramatically increase the long term reliability, especially with installations running continuos shifts.

The dose required is entered via the operator pod, and settings include the ability to optimise auger and stirrer feed in order to obtain the best performance on individual products. These settings are saved against unique product codes, allowing very quick changeover times between a variety of different products.

When running in volumetric mode, the stopping accuracy is controlled to 1/1000 of an auger revolution, this is achieved by the use of a precision encoder mounted within the motor assembly.

Features:

Direct drive system
Variable speed auger
Printer option
Fully compatible with DigiFill & ServoFill tooling
Stainless steel operator pod sealed
to IP66
Will readily interface to other
equipment
High reliability
Ease of maintenance
Exceptional quality
1024 Product code memory
Tooling list display on product change
Full control of product level probe
Printer option
Volumetric filling control to 1/1000 of an auger revolution
Ethernet port for network link option
Independently driven variable speed stirrer
Comprehensive diagnostic reporting
PC connection with flash memory upgrade facility

The control pod is completely sealed against dust and liquids. Prompts are provided during machine set-up, with statistical fill information being provided during running.

Utilising a password protected engineer's facility, all machines are installed with standard software, with the precise machine configuration being factory set. This provides an excellent basis for customer support, with all control enhancements included at no extra cost, allowing for machine configurations to be changed, should additional equipment be incorporated at a later date.

All machines are manufactured to a very high standard in 316 stainless steel.

EasiFill auger fillers are high quality machines for applications where flexibility in machine set-up and diverse product range is required, whilst maintaining ease of set-up and user friendliness.

As with all GWA auger filling machines, models are available for both volumetric & weight controlled filling, with fill ranges from less than 1 gram to over 25 kilograms. EasiFill machines are capable of discharge rates of up to 100 fills per minute.

Easifill EF-III
NEW MACHINE LAUNCH

‘EasiFill’ EF-III/PB Gravimetric Siamese Auger filler

Featuring direct drive servo system for use in automatic bag / box presentation machines

The design shown is for use with a Vertical form Fill & seal machine where accurate weighing of portions is required to maintain productivity and remove the requirement of Re-Work. Each discharge is dynamically weighed during filling to ensure exact weight, and discharged alternatively from two filling points, into a collection tube with timing flap. This timing flap reduces the possibility of dust in the sealing area & enables good speed with accuracy on difficult to handle products such as food & Bakery ingredients.

As each portion is weighed, statistical data can be sent via an Ethernet connection to a networked PC or server reference & traceability. Data includes production speed, throughput KG, Batch Size, Standard Deviation, Average weight, min & max weight, no of discharges & CP (Control process data CP CPk+ CPk-). A high resolution colour touch screen continually shows the status of the machine, the weights of each discharged portion and current batch & shift filling statistics.

Recipe recall & bulk product feed set up can also be stored to a Bar code and subsequently selected using bar code reader. This ensures machine set-up integrity without the worry of human error.

The equipment displayed is capable of, but not limited to:-

Making weighed portions from 500 gram to 5000 gram.
Portions above 2500 gram based on double discharge, i.e. both weigh-pans.

- Capacities guaranteed to be:

  • 25-30 portions/minute at 500 – 1500 gram
  • 20-25 portions/minute at 1501 – 2000 gram
  • 15-20 portions/minute at 2001 – 2500 gram
  • 10-12 portions/minute at 2501 – 5000 gram

- Accuracies:

  • 500 to 1500 gram -10 / +10 gram
  • 1501 to 2000 gram -10 / +15 gram
  • 2001 to 2500 gram -15 / +20 gram
  • 2501 to 5000 grams -15 / +20 grams

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Webb Automation Contact Details

Address:

G Webb Automation Ltd
Link Industrial Estate
Howsell Road
Malvern
Worcestershire
WR14 1TF

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++44 (0) 1684 892929
++44 (0) 1684 892880
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sales@webbautomation.co.uk
sundry-sales@webbautomation.co.uk
service@webbautomation.co.uk
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