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servofill sf-III machine, powder filling auger machine
ServoFill SF-III

For applications with the most demanding speed and accuracy requirements, the SF-III ServoFill range of auger fillers provides you with unsurpassed performance that is second to none. These 'State of the Art' auger fillers offer performance levels previously unheard of, and are rich with uncompromising design & innovation features placing it in front of all others. From a world class leader in auger filling technology, could you expect less?

Use of directly coupled advanced specification servo motors gives the optimum control and performance of filling accuracy.

This is especially true in applications where dosing at high speeds when integrated with high-speed sachet or form, fill & seal machines. Here the 'SF-III ServoFill' enters a league above all others. The lack of clutches, brakes, belts and chains eliminates expendable items, and thus reduces maintenance to an absolute minimum.

This can dramatically increase the long term reliability. The dose required is entered via the operator pod, and settings include the ability to optimise auger and stirrer speeds in order to obtain the best performance for individual products.

These settings are saved against unique product codes, allowing quick and efficient changeover times from one product to another. A tooling screen is available to the operator at all times, to advise on specific tooling requirements related to each set of product parameters.

When running in volumetric mode, the incredible stopping accuracy is better than 0.09 degrees of the auger rotation! This is achieved by the high specification drive system engineered around advanced servomotor and encoder.

Features:

Direct drive system
Variable speed auger
Volumetric filling control to 0.09 degrees of auger revolution
Fully compatible with DigiFill & EasiFill tooling
Stainless steel operator pod sealed to IP66
Will readily interface to other equipment
High reliability
Ease of maintenance
Exceptional quality
1024 Product code memory
Tooling list display on product change
Full control of product level probe
Printer option
Check-Weigher feed back as standard
Comprehensive diagnostic reporting
PC connection with flash memory upgrade facility
Independently driven variable speed stirrer
Ethernet port for network link option

The control pod is both feature rich & 'State of the Art'. It is completely sealed against dust and liquids. Much effort & thought has been applied to ensure simple intuitive machine set-up and user friendliness.

Utilising a password protected engineer's facility, all machines are installed with standard software, with the precise machine configuration being factory set. This provides an excellent basis for customer support, with all control enhancements included at no extra cost, allowing for machine configurations to be changed, should additional equipment be incorporated at a later date. Use of flash memory & provision of PC link connector enables all machines to be easily and speedily upgraded with new functionality offered through our commitment to ongoing development, providing you with the peace of mind that the most advanced filler available today will also be the most advanced filler tomorrow.

All machines are manufactured to a very high standard in 316 stainless steel.

ServoFill auger fillers are high quality, high performance machines for applications where flexibility in machine set-up and diverse product range is required, with medium to high speed requirements, but still maintaining ease of set-up and user friendliness.

The cutt-off flap is used to ensure clean cut off and prevent product dribble in applications where scissor cut-off is not suitable

As with all GWA auger filling machines, models are available for both volumetric & weight controlled filling, with fill ranges from less than 1 gram to over 25 kilograms. ServoFill machines are capable of discharge rates of over 200 fills per minute.

ServoFill SF-III
NEW MACHINE LAUNCH

‘EasiFill’ EF-III/PB Gravimetric Siamese Auger filler

Featuring direct drive servo system for use in automatic bag / box presentation machines

The design shown is for use with a Vertical form Fill & seal machine where accurate weighing of portions is required to maintain productivity and remove the requirement of Re-Work. Each discharge is dynamically weighed during filling to ensure exact weight, and discharged alternatively from two filling points, into a collection tube with timing flap. This timing flap reduces the possibility of dust in the sealing area & enables good speed with accuracy on difficult to handle products such as food & Bakery ingredients.

As each portion is weighed, statistical data can be sent via an Ethernet connection to a networked PC or server reference & traceability. Data includes production speed, throughput KG, Batch Size, Standard Deviation, Average weight, min & max weight, no of discharges & CP (Control process data CP CPk+ CPk-). A high resolution colour touch screen continually shows the status of the machine, the weights of each discharged portion and current batch & shift filling statistics.

Recipe recall & bulk product feed set up can also be stored to a Bar code and subsequently selected using bar code reader. This ensures machine set-up integrity without the worry of human error.

The equipment displayed is capable of, but not limited to:-

Making weighed portions from 500 gram to 5000 gram.
Portions above 2500 gram based on double discharge, i.e. both weigh-pans.

- Capacities guaranteed to be:

  • 25-30 portions/minute at 500 – 1500 gram
  • 20-25 portions/minute at 1501 – 2000 gram
  • 15-20 portions/minute at 2001 – 2500 gram
  • 10-12 portions/minute at 2501 – 5000 gram

- Accuracies:

  • 500 to 1500 gram -10 / +10 gram
  • 1501 to 2000 gram -10 / +15 gram
  • 2001 to 2500 gram -15 / +20 gram
  • 2501 to 5000 grams -15 / +20 grams

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G Webb Automation Ltd
Link Industrial Estate
Howsell Road
Malvern
Worcestershire
WR14 1TF

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