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GWA FillerNet+ Software

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The GWA 'FillerNet+’ is our latest Windows based software package that is available in three different levels of configuration and can be connected to up to eight individual fillers via Ethernet link. These can be installed at different locations (local or remote) and running completely independently of each other, the only criteria is that they are all connected to the same network.

Level 1 – Statistics and traceability

Display and log to ‘csv’ files all discharge weights and full statistics. Also provided is a comprehensive arrangement of graphs which can be viewed and printed to conveniently asses and analyze your data. Files are created and stored automatically and include date & time stamping within file name, any previously created files can be opened at any time either by ‘FillerNet+’, Microsoft Excel or any other application capable of reading csv files. If optional bar coding facility is installed on the filling machine/s, then this software can be used to provide accurate and comprehensive traceability of all production produced on connected packaging equipment.

Capability analysis (6 sigma) is included with CP CPK+ and CPK- thus providing a powerful tool in identifying the performance and quality of the filling process of monitored systems. Data can be collected under a common SAP Batch code or against the selected recipe/s.

Level 2 – Remote control

Displays machine status and allows remote control of connected machine/s. Recipes can also be selected remotely and functionality for editing of recipe parameters is also available with edit options defined against preset login accounts providing security to suit individual requirements.

This remote control functionality is in addition to the existing machine control panel that is left unaffected therefore provides multi-zone control / monitor facility. A maximum of six PCs may be connected to a single machine allowing for a maximum of seven control zones including machine panel.

Level 3 – Combined Statistics and traceability with Remote control

All the combined features of level 1 & level 2 in one great package.

  
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NEW MACHINE LAUNCH

‘EasiFill’ EF-III/PB Gravimetric Siamese Auger filler

Featuring direct drive servo system for use in automatic bag / box presentation machines

The design shown is for use with a Vertical form Fill & seal machine where accurate weighing of portions is required to maintain productivity and remove the requirement of Re-Work. Each discharge is dynamically weighed during filling to ensure exact weight, and discharged alternatively from two filling points, into a collection tube with timing flap. This timing flap reduces the possibility of dust in the sealing area & enables good speed with accuracy on difficult to handle products such as food & Bakery ingredients.

As each portion is weighed, statistical data can be sent via an Ethernet connection to a networked PC or server reference & traceability. Data includes production speed, throughput KG, Batch Size, Standard Deviation, Average weight, min & max weight, no of discharges & CP (Control process data CP CPk+ CPk-). A high resolution colour touch screen continually shows the status of the machine, the weights of each discharged portion and current batch & shift filling statistics.

Recipe recall & bulk product feed set up can also be stored to a Bar code and subsequently selected using bar code reader. This ensures machine set-up integrity without the worry of human error.

The equipment displayed is capable of, but not limited to:-

Making weighed portions from 500 gram to 5000 gram.
Portions above 2500 gram based on double discharge, i.e. both weigh-pans.

- Capacities guaranteed to be:

  • 25-30 portions/minute at 500 – 1500 gram
  • 20-25 portions/minute at 1501 – 2000 gram
  • 15-20 portions/minute at 2001 – 2500 gram
  • 10-12 portions/minute at 2501 – 5000 gram

- Accuracies:

  • 500 to 1500 gram -10 / +10 gram
  • 1501 to 2000 gram -10 / +15 gram
  • 2001 to 2500 gram -15 / +20 gram
  • 2501 to 5000 grams -15 / +20 grams

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Webb Automation Contact Details

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G Webb Automation Ltd
Link Industrial Estate
Howsell Road
Malvern
Worcestershire
WR14 1TF

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++44 (0) 1684 892929
++44 (0) 1684 892880
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service@webbautomation.co.uk
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